A Review of Minor Element Effects on the Welding Arc and Weld Penetration

A Review of Minor Element Effects on the Welding Arc and Weld Penetration
Summary
For the past two decades sporadic information has been reported on the effects of minor elements on the welding arc and weld penetration.Investigators have attributed changes in weld penetration in different heats of the same material to variations of minor elements within the material.A critical review of all the available literature pertaining to this subject matter has been undertaken. The review revealed several studies which indicate that the intentional or unintentional addition of small amounts of halides to the base material significantly improves weld penetration.The presence of oxygen in the weld material has been reported to have both positive and negative effects on the depth and shape of the weld.Various other elements present in the base material have been alluded to as a means of changing the penetration characteristics of the GTAW process.In particular, aluminum addition to the arc or excessive aluminum in the base material has been observed to produce a flared arc at the anode surface.In many cases these changes are accompanied by variations in the arc voltage which, if properly interpreted can act as a warning signal for potential problems.